Advancing Lean Manufacturing Into The Digital Age

Developed From A Deep Understanding of Years In Operations

Eliminate Waste – Spend More Time Adding Value

  • ShopFloorLive Overview
  • ShopFloorLive Overview

“ShopFloorLive has helped us in our lean journey. With real-time information and user-friendly visuals, it has simplified our tasks and allowed us to actively contribute to process improvement.”

Webx Eliminate material shortages

Webx Eliminate material shortages

Webx checks material availability against MRP/ERP, allows buyers to be proactive with notes and actions. Schedule share with your supplier. Eliminates downtime due to shortages

Live Schedule Co-ordinate flow

Live Schedule Co-ordinate flow

Live Schedule Full sales orders to the shop-floor. Everyone working to the same schedule. Create flow. Change delivery date -every schedule updates live. Deliver on time. Create FLOW and reduce stress.

E-Gemba - Escalate and fix

E-Gemba – Escalate and fix

E-Gemba Empower the shop-floor. Get action & support where it counts. Effective notes and escalation features. Support the Gemba

E-Pareto - Find & Fix

E-Pareto – Find & Fix

E-Pareto Using the small Stream Deck a single key press allows logging of any non value time to be captured. Remove operator frustration with Live Pareto charts and 30 day trends. Get to root cause and drive results. Makes it easy to find non value time.

Scan - Track and trace

Scan – Track and trace

Scan for full traceability of shipped products. Print delivery notes and create dispatch paperwork live. Import ready for Sage. Provides pallet count and pallet size for truck loading. Avoid confusion and time wasting.

Report Out - See the results

Report Out – See the results

Reporting Comprehensive easy to use report generator. Important to empower the full team to drive performance and see the results. Deliver more customer value.

Manufacturing Challenges

Understanding the vital role of organising manufacturing, we have made it our mission to bridge the gap linking the shopfloor with the rest of your business.

Our system simplifies and consolidates crucial data from many sources making it accessible to your entire team. We try and remove the need for disjointed spreadsheets and deliver ‘one source of truth’.

Whether it’s leveraging platforms like Sage, ERP, or MRP, we can capture everything – from stock levels, customer orders, supplier purchase orders etc…   This data then drives our various modules: – [You may have other data sources and you may only require one or more modules. Each module can run independent if required]]

Webx -Using MRP/ERP/Stock information we identify material shortages against current requirements before they impact production. -Aligns Procurement with Operations.

Live-Schedule takes customer orders and routes products to the correct workstations driven by production dates. Aligns Production with Delivery.

E-Gemba and E-Pareto dashboards flag stoppages or bottlenecks promptly. Aligns Management/Support staff to fix critical problems/stoppages.

Scan & Track Ability to scan finished products to delivery pallets/cartons. Delivery accuracy and efficiency.   Aligns Order information to Delivery notes with on-time-in-full reporting.

Drawing from years of experience and too many disjointed spreadsheets, we understand what you’re up against and we’ve developed ShopFloorLive to help. We believe in creating solutions that address your business needs.  Our philosophy emphasises ‘working smarter, not harder’.

We strive to make information readily available and highly visible, empowering every team member to contribute to an exceptional customer experience.

Questions?

Whether you’re curious about features, a trial, or want to explore possibilities , we’re here to answer any questions.