OEE Data Collection
Monitors machine performance providing ‘Live’ pareto analysis of downtime. Provides the ‘true’capacity planning tool.
Operator Input
Exceed preset stoppage time the system requests operator input via touchscreen. Three categories
OEE Data Collection Module
Using our unique data-collection device we monitor machine utilisation and gather the reasons. These are presented in live ‘Pareto’ graphs for monitoring and improvements projects. Remember 10 minutes saving per day, is equivalent to 1 weeks free production per year!!!
Data Store
Every machine cycle is automatically logged providing a vast database of machine performance.
Professional manufacturing.
Сreating value for the customer.
OEE Data Collection Key Features
Install black box connect to machine and internet. Logging begins.
All machine stop/start cycles logged automatically regards of operator action.
Set up logging codes, 3 categories operator,quality & breakdown.
All stoppages over preset time flagged for operator input. 10 minutes per day is a free week per year!!
Massive opportunity to understand ‘real’ reasons for downtime. Save time and money.
Use for problem solving, real-time data with live Pareto. Get to root cause quicker.
The simplicity of the Drag & Drop schedule is great, I have been asking for this facility for years and was told it did not exist in a manufacturing system. Having one schedule that links real-time across production saves so much time. We don’t need white boards!!
The ability to send orders straight to ShopfloorLive from virtually any system is a great feature. We are still using excel to manage orders, but we can transfer these straight into the system and ShopfloorLive manages production. So simple to use, saving so much time and now real-time information on every order.
The data collection module monitors four of our key machines. We have real-time performance data and this has been the key driver for productivity gains. The system transformed our reporting, with accurate trend information going back over 3 years.
We struggled for years trying to find a system for production. ShopfloorLive is the first system that really works and operators use it because it makes their job easier. It is clear the system was designed around ‘Lean’ principles – people working ‘smarter’ not ‘harder’.
We introduced the warehouse module two years ago and scan about 7,000 items per week. Within days my job in customer service was transformed. When customer’s asked about delivery, I had full information on every product on their order. Was it shipped- which pallet- which lorry? In fact once I informed the customer with the detail I often got an apology as they found the product in their own warehouse. What a difference the system makes.
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